江苏某科技公司宣传片英语配音

耦合器工作原理

DYT-X PM Coupling is a device that makes use of magnetic induction principle to transmit rotating mechanical power. It has two parts, magnet disc and conductor disc. The two discs have no rigid, physical nor mechanical connection but can transmit rotating torque through interaction of the magnetic fields in between. The magnet disc equipped with permanent magnet is connected to load while the conductor disc equipped with copper ring is connected to motor.

In some cases, PM couplings can have a brake wheel, which is installed on the load side.

When the motor starts, the conductor disc reaches the rated speed quickly, while the magnet disc under the magnetic field power increases its rotating speed from zero gradually. At this time emerges eddy current in the conductor disc as well as its induced magnetic field.

The induced magnetic field and the PM’s original magnetic field interact each other that transfers torque through the air gap between the conductor disc and the magnet disc, thus can drive the load to rotate.

When overload or blocking happens, the load-shaft rotating speed drops rapidly or even stops. At this time, the air gap between the conductor disc and the magnet disc will rapidly increase to the state of “Torque Uncoupling” when the motor runs idly without coupling magnet disc to run。This way protects both the motor and load. After overload or the related is removed, PM Coupling can automatically resume to its normal working state.

礠耦安装调试

Please read Installation Manual carefully before installation, and check whether all parts are available;

Make sure the mounting hole of the motor base is waist type before installation;

Please install protective cover before formal operation.

1、 Initial installation

Install the load side hub on gearbox (equipment) shaft. Connect the load side hub to the magnet disc, and install motor side hub on the motor shaft.

Move the motor to the load side to connect the hub to the conductor disc. Remove the set screw between the conductor disc and the magnet disc.

Adjust the set screw on motor base through a wrench. Move forward or backward the motor slightly to adjust the right and left air gaps.

Adjust the angle of the air gaps by increasing or decreasing the base spacers of motor. Check and tighten all fixing bolts to ensure no loosening.

2、 Precise Adjustment of the air gap between magnet disc and conductor disc.

Adjust the right and left air gaps by triangular gauge (wedge gauge).

The deviation should be less than or equal to 0.76mm. If the deviation is more than 0.76mm, loosen the base spacers of the motor and move the motor slightly forward or backward to ensure the air gap around all direction are identical.

Check whether the air gap between the flange and the magnet disc is identical by a steel ruler (ruler). If the deviation is > 0.76mm, adjust the base spacers of the motor to ensure the air gap around all direction are identical.

3、The test run

After the air gaps are qualified, tighten all bolts. Check and make sure there are no unnecessary articles between the conductor disc and the magnet disc. Then start motor without load.

Only when no-load running is qualified can start normal operation with load. If all above processes are good, the installation is completed. You can run the equipment normally with load.

迪瓦永礠宣传

Nanjing DYT Permanent Magnet Technology Co., Ltd. is located in Nanjing, a beautiful ancient capital of thousand years. DYT is a high-tech enterprise in the National Nanjing Economic and Technological Development Zone. DTY integrates R&D, production, sales and service of DYT permanent magnet motor, coupling and fan . 36 professional R&D engineers with doctoral and master's degree work together. We take it as our fated mission to produce trouble-free ,green and energy-saving permanent magnet transmission system.

DYT permanent magnet synchronous direct drive variable-frequency motor (PM motor) is a revolutionary product developed by our company in cooperation with the academician team ofChinese Academy of Engineering(CAE). The PM motor eliminates the asynchronous motor, fluid coupling and gearbox in traditional driving system so can directly drive the load. It is simple in structure, reliable in operation , easy to install, less in maintenance, and higher in efficiency, so widely used in chemical，cement, coal, iron and steel, electric power, grain and oil industries.

DYT PM motor has a stator and a rotor. The stator coil adopts innovative winding mode. The rotor core is equipped with permanent magnet, which can provide powerful magnetic field by itself. The leading electromagnetic and mechanical design can make the motor reach the IE4 energy efficiency level. The transmission efficiency reaches 97%, and the power factor reaches 0.99.

The working speed of DYT PM motor is 20 to 400 revolutions per minute, which greatly reduces the noise and vibration of the motor and so greatly reduces maintenance as well as labor of workers.

All parts of the motor are made of well-known brands, so can provide reliable guarantee for the super-long service life of more than 20 years.

DYT PM motor has been widely used in mixer, separator, cooling tower fan, belt conveyor, ball mill and others, and has been highly appraised by customers.

DYT PM coupling is a high-tech product that uses magnetic induction to transmit torque It uses advanced rare earth permanent magnet technology to realize the non-contact transmission, a perfect replacement of traditional ordinary coupling and fluid coupling. It has the following excellent performance and advantages.

1. No physical connection, better soft start;

2. No refueling, no power supply, no maintenance required;

3. Isolated vibration transfer, so extend equipment life;

4. Tolerance allowable, easy to install and disassemble;

5. Simple and reliable in structure, suitable for harsh environment.

By 2019, DYT has installed more than 5000 sets PM coupling in cement, coal, iron and steel, electric power, port, chemical industry and others, for equipment such as bucket elevator, chain conveyor, belt conveyor, scraper reclaimer, crusher. They have liberated customers from operation and maintenance trouble.

Science and technology are the primary productive forces. DYT PM Transmission will bring a new revolution in industrial transmission with its expertized and innovative technology. We will not only provide trouble-free transmission products, but also do all our best to save energy and protect environment.